Lukas R 430 Bedienungsanleitung

(Translation of the original instruction manual)Edition 10.2014174010085 ENreplaces 01.2014Rescue RamsInstruction manual for rescue equipment123456789

10 3.4 Labelling the hoses 3.5 Dates for inspections and replacement of hoses- The hose is to bear the name of the manufacturer and the authorise

114. Proper useSpare parts and accessories for the rescue tool can be ordered from your authorisied LUKAS-dealer!The LUKAS rescue equipment is designe

12ABExtendpistonRetractpiston5. Description of the functions 5.1 DescriptionThe rescue rams are double-acting hydraulic cylinders. Extension / retract

13 5.4 Type R 41x 5.5 Type R 43x / R 42x 5.6 Hydraulic supply 5.7 HosesType R 41x rescue rams are one-stage cylinders for applying pressure with a

14The equipment is connected to the hydraulic pump via mono-coupling halves (male and female).6. Connecting the equipment 6.1 General informationThere

15REMARK:We recommend coupling the coupling halves in a pressureless state, when working in areas with low ambient temperature and the usage of exten

167. Operation 7.1 Preparatory measures7.1.1 CommissioningBefore commissioning and following repairs, the equipment must be deaerated. - Connect the

177.1.2 SupportBefore you can work using the rescue ram, you must ensure adequate support: this includes a necessary substructure. The rescue rams com

18WARNING / CAUTION!Never use a rescue ram without claw or adequate accessories! The cylinder could slip away while moving and this could result ininj

19The R410 rescue ram may only be operated with the LUKAS extension (length = 250mm). No other rescue ram may be operated with an extension: furthermo

2 Content Page 1. Hazard classes 4 2. Product safety 5 3. Safety regulations for hydraulic hoses 8 3.1 Advices for hoses 9 3.2 Safeguarding

20 8.2 Hydraulic unit 8.3 HosesUpon completion of work, the unit must be deactivated.First of all, decouple the pressure hose then the return hose as

2110. Repairs 10.1 General informationServicing may only be carried out by the manufacturer or personnel trained by the manufacturer and by authoris

22 10.2 Preventative service10.2.1 Care regulationsThe exterior of the equipment is to be cleaned from time to time in order to protect it from exte

23 10.3 Repairs10.3.1 Changing or tightening hosesHoses of the pressure and/or return pipe leaks or hoses are defective. Tighten the hoses on the sa

2410.3.2 Mono-couplingsThe mono-couplings on the connection hoses of the equipment must be replaced in the event of:- external visible damage,- the

2510.3.4 LabelsAll damaged and/or illegible labels (safety notices, type plate, etc.) must be renewed.Procedure:1. Remove damaged and/or illegible lab

2611. TroubleshootingTrouble Control Cause SolutionCylinder piston moves slowly or jerkily when activatedAre the hoses connectedproperly?Air in the hy

27Hydraulic fl uid leak on the piston rodDefective rod seal Repair by an authorised dealer, by personnel specially trained by LUKAS, or by LUKAS itself

28If it isn’t possible to rectify the malfunctions, inform an authorised LUKAS dealer or the LUKAS customer service department immediately!The address

2912. Technical DataSince all values are subject to tolerances, minor differences may occur between the data on your equipment and the data in the fol

3 10. Repairs 21 10.1 General information 21 10.2 Preventative service 22 10.3 Repairs 23 11. Troubleshooting 26 12. Technical Data 29 12.1 Reco

30* 1 MPa = 10 bar** Necessary volume of hydraulic fl uid in the hydraulic unit to operate the unit (differential volume on piston / rod side)

31Type R 420 R 422 R 424 R 430Ref. No. 114070000 114040000 114060000 114050000Pressure force(piston 1)[kN] 269 269[lbf.] 60474 60474Pressure force(pis

32* 1 MPa = 10 bar** Necessary volume of hydraulic fl uid in the hydraulic unit to operate the unit (differential volume on piston / rod side)

33 12.1 Recommended hydraulic fl uidMineral oil DIN ISO 6743-4 for LUKAS hydraulic equipment and othersOil temperature range Oil code Viscosity ratin

3413. EC Declarations of conformity

3514. Notes

Made in GERMANY© Copyright 2014 LUKAS Hydraulik GmbHrescue_rams_manual_174010085_en.inddPlease dispose all packaging materials and dismantled parts pr

4 Wear helmet with face protection Wear safety gloves Wear safety shoes Proper recycling Observe principles of environmental protection Read and

52. Product safetyLUKAS products are developed and manufactured in order to guarantee the best performance and quality when used properly. Operator s

6Observe all safety and danger notes on the equipment and in the operating instructions.All safety and danger notes on the equipment are to be kept co

7Ensure adequate lighting when you are working. Before transporting the equipment, always ensure that the accessories are positioned such that they ca

83. Safety regulations for hydraulic hoses- Never bring the hoses into contact with brake fl uid.- The hoses are to be cleaned immediately should they

9- The determined operating pressure may not be exceeded. - Tensile load and torsion to the hoses must be avoided (see fi gure 2, item 1). 1). - Do